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Since the start of the jet age, aviation has improved fuel efficiency by some 70% through enhancements in airframe design, engine technology, airline operations, airspace and airport capacity as well as rising load factors. More than half of this improvement has come from advances in engine technology.

Just in the past two years (2004-2005) fuel efficiency has progressed close to 5%, to the extent that IATA's efficiency goal of 10% fuel improvements between 2000 and 2010 was reached before the end of 2006.

Modern aircraft achieve fuel efficiencies of 3.5 litres per 100 passenger-km or 67 passenger-mile per US gallon. The next generation of aircraft (A380 & B787) target less than 3 litres per 100 passenger-km or 78 passenger-mile per US gallon, which exceeds the efficiency of any modern compact car on the market.

Jet fuel

Aviation consumes 2% of all fossil fuels burnt. This represents 12% of the fuel consumption of the entire transportation sector, to be compared with 80% dedicated to road transport.

The most common fuel is a kerosene/paraffin oil-based fuel classified as JET A-1, which is produced to an internationally standardised set of specifications.

  • In 2005, the total Jet A-1 fuel consumption represented 55 billion US Gallons or 208 billion litres. This corresponds to an average fuel consumption per flight hour of 970 US gallons or 3 metric tonnes.
  • Each tonne of fuel burnt in the air or on the ground produced 3.16 tonnes of CO2. Therefore, 55 billion US gallons of jet-fuel represent 540 million tonnes of carbon dioxide.

The development of alternatives

While the dependency of the aviation sector on fossil fuels is expected to continue for the foreseeable future, concerns about rising fuel costs, energy supply, security and aviation emissions have called for a fresh look at the use of alternative fuels.

The potential for alternative fuel use in aviation is not a new concept. Early jet engines were developed using hydrogen, but the very strict technical requirements for aircraft to use a fuel with high energy content per weight and volume led to the adoption of kerosene as the standard aviation fuel.

  • In the late 1970s, synthetic aviation fuels were developed for military use from shale oil, tar sands and coal liquids but programmes to further develop these fuels were abandoned as synthetic fuels were not cost-effective.
  • In the early 1980s, Brazil developed PROSENE, an alternative combustible lipofuel (vegetable oil) used as an alternative to aviation kerosene. However, this programme was also stopped in favour of national biodiesel and biokerosene.
  • The embargo to end apartheid in South Africa led to the adoption of semi-synthetic aviation fuel, SASOL, a blend of petroleum derived and synthetic kerosene. A blend of 50% synthetic fuel and 50% crude oil fuel has been tested and approved for aviation. This semi-synthetic fuel is used by South African Airways and is fully satisfactory. Use of fully synthetic jet fuel is being tested and approval deemed imminent.

The dramatic rise in fuel prices in recent years and months has caused intense concern within the air transport industry. Moreover, the discovery of new crude oil resources has become a rarity although global demand for air transport is on the increase. Faced with these challenges, ATAG and other stakeholders have started to press governments, industry and research institutions to reassess the whole situation. For example, at the 2nd Aviation & Environment Summit held in Geneva on 25-26 April 2006 (www.environment.aero) ATAG responded by organising a Roundtable debate on alternative fuels, which generated considerable interest. For further information, contact info@environment.aero

Alternative fuel options

There are a number of alternative fuel options for aviation. The main two criteria for optimum fuel efficiency are:

  • Aircraft need to be lightweight and have low drag (as well as efficient engines and wings)
  • Aircraft fuel needs to have a high energy content per unit volume and weight

Synthetic liquid fuels: Synthetic fuel or synfuel is any liquid fuel obtained from coal, natural gas or biomass. It can sometimes refer to fuels derived from other solids such as oil shale, tar sand, waste plastics or from the fermentation of biomatter.

The leading company in the commercialization of synthetic fuel is Sasol, a company based in South Africa. Sasol currently operates the world's only commercial coal-to-liquids facility at Secunda, with a capacity of 150,000 barrels a day. Other companies that have developed coal- or gas-to-liquids processes (at the pilot plant or commercial stage) include Sasol, Shell, Exxon, Statoil, Rentech, and Syntroleum.

Bio-jet fuel: jet fuels made from converted agricultural oil crops like soya.

Ethanol fuel: can be combined with gasoline in any concentration up to pure ethanol (E100). Ethanol is, by far, mostly used to power cars, but it may be used to power other vehicles, like farm tractors and perhaps in the future, airplanes.

Hydrogen: The use of hydrogen in aviation is expected to start with fuel cell applications for the replacement of Auxilliary Power Units (APUs), ram air turbine (RAT) and distributed power units. These applications will generate large fuel savings on the ground, lower noise and lower NOx.

Benefits of alternative fuels


A limited oil supply could make synthetic or biofuel essential in the long-term.

Synthetic liquid fuel is nearly identical to kerosene. It is limited in use today, but could be environmentally promising. Immediate benefits will include a very "clean" burn, meaning less coking up of the engine and reduced maintenance costs. They have no sulfur and no or limited aromatic components. Such fuels are also expected to produce less particulate matter. However, they produce equivalent levels of CO2 to petroleum kerosene, and possibly more depending on the energy, which is used for their production. In addition, the new fuels are chemically compatible with all fuel system materials, such as seals and joints and aircraft airframes. They can also make use of existing distribution systems*.
 
Bio-jet fuel appears as a mid-term option, but may be affected by limited production capacity. However, it will require considerable land resources, which may generate other environmental and social costs. The synthetic or biojet-fuels of the future will have to behave like jet fuel and meet all current specifications, allowing engine architecture to develop along established lines.

Ethanol is not a good option for long-haul aircraft (ethanol fuelled aircraft will require much larger wings and engines reducing its fuel efficiency) but may be relevant to regional short-haul and general aviation.

Hydrogen may be a very long-term option for aircraft engine sdependent on technological developments and potentially prohibitive infrastructure investment (e.g. airports will have to be converted).

Since air transport is a relatively "compact" industry, it would be logical for the air transport industry to be one of the first sectors within the transport industry to take the lead by using alternative fuels. However, the challenge is that aviation's demand may not be sufficient to justify the important investments required. Hence the idea to consider the role of airports in supplying alternative fuels not only to aircraft and ground airport activities, but also to the local communities around airports.

This sustainable approach deserves to be further explored, as well as many other aspects concerning the use of alternative fuels not only for aviation application, but also for use in many other sectors.

ATAG is inviting all interested readers to provide their views on this new issue, whose importance will be growing over time.


Interesting websites for further information on fuel consumption and alternative fuels:
· The potential for renewable energy sources in Aviation, Imperial College London: www.iccept.ic.ac.uk
· http://www.chevronglobalaviation.com/ga/ga_operational.asp
· IATA Fuel Action Campaign: www.iata.org
· Institut Français du Pétrole and Biofuels: www.ifp.fr


*From Airlines International Issue 04 Oct/Nov 2006, "Fuel for thought" article